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Calcium Sulphate Screeds

Calcium Sulphate screeds, or as they are more commonly known as Anhydrite screeds are becoming increasingly popular within the Tiling Industry. They are usually pump applied in domestic and commercial projects and are chosen because of their speed of application, minimal shrinkage cracking, high strength…to name but a few of the advantageous characteristics. They are designed for use in dry environments only. However tilers… BEWARE you cannot treat them in the same way you would a traditional sand: cement screed. Calcium Sulphate based screeds are a mix of screeding sand and binder and therefore can look very similar to a sand: cement screed, usually they are lighter in colour, almost white, which is a good indication, although this is not always the case. If you are unsure and cannot obtain confirmation from the company responsible for laying the screed, the only guaranteed way of knowing is to carry out a chemical analysis of a sample of the screed. A Calcium Sulphate screed is characterised by high CaO and SO₃ content. Once you have determined that you have a Calcium Sulphate screed and this can be in the form of natural anhydrite, thermal anhydrite, alpha hemi-hydrate or a combination of these, there are steps you must follow; Drying Times: These screeds, given ideal drying conditions, dry at a rate of 1mm/day up to a maximum thickness of 40mm and then at a rate of  ½ mm per day for thicknesses above this. Force drying the screed with the use of under-floor heating systems, will also enhance the drying process. This may be permitted 7 days after the initial laying. The screed must be adequately dry before any application of impermeable floor coverings (e.g. ceramics) typical requirements will be 0.5% water by weight, which equates to approximately 75% relative humidity. Laitance removal: During curing a weak, friable film usually forms on the surface – laitance. This will also reduce the rate at which the moisture can escape, therefore prolonging the drying time. Removal of this film is essential, and can be done by abrading, milling, or shot-blasting. Once the surface has been removed, thoroughly vacuum to remove loose parts and dust. This process can be completed after 3 -10 days of application using the recommended equipment. Opening the surface, will also assist the screed to dry. If there is any doubt whether the screed is dry, contact the manufacturer. Floor Preparation: The screed must be primed, which will act as a barrier to avoid any adverse chemical reaction e.g. ettringite formation between the Sulphate in the screed and cement in the cementitious adhesive or levelling compound. This can be done with two neat coats of PALACE Anhydrite Sealer. Do not allow any puddles to form and when the primer is dry your tiles or stone can be confidently fixed using a PALACE adhesive suited to your size and type of tile. We have recently experienced first-hand a failure where the correct identification of a screed was not made. One of our Sales Team was asked to visit a site where a PALACE adhesive had been used to fix tiles which were consequently de-bonding. The contractor stated that “the screed looked milky compared to other screeds” and instead of further investigation into the type of screed, decided to seal the floor with 1 coat of PVA and commenced fixing. The screed was identified as being Anhydrite and because it had not been prepared or sealed correctly, evidently the tiles de-bonded. This was an expensive error for the contractor, however with our expert guidance and products to “do the job right” one he will not make again. For full information on the PALACE Anhydrite Sealer, please consult the relevant Technical Datasheet, which can be viewed or downloaded from our ‘New Palace Website’ at  www.palacechemicals.co.uk/shop/anhydrite-sealer where you can see details of the products and our technical data sheets.  
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Trust Laticrete

LATICRETE International, Inc. is a worldwide manufacturer of tile and stone installation systems. The company was founded in 1956 by Dr. Henry M. Rothberg and Lillian R. Rothberg. With a tile fixing background and a chemical engineering degree, Dr. Rothberg was determined to bring improvements to centuries old Portland cement based tile and stone installation products. Dr Rothberg’s work in this area is the basis for all modern tile and stone adhesives. Throughout its existence, LATICRETE has enjoyed the freedom of action and dedication to purpose brought by being a privately owned enterprise. Being able to ignore the short term, often unrealistic, demands of the stock markets or equity speculators, allows us to provide industry leading levels of product innovation, customer support, and manufacturing capabilities, we continue to build long term value despite fluctuations in construction activity and evolving market needs. The commitment of our owners to provide robust client service is unwavering and reflected throughout our organisation, in addition to developing products which support GREEN efforts. LATICRETE offers a wide array of certified low VOC (volatile organic compounds) installation materials, independently tested and certified by GREENGUARD Environmental Institute, contributing to LEED certification: http://www.usgbc.org/home With approximately 850 associates worldwide, LATICRETE operates 7 plants in the United States, as well as facilities in UAE, China, India, Singapore, Australia, Norway, Italy, South America and the UNITED KINGDOM to name but a few. LATICRETE offers resource tools to help design and specification professionals save time when specifying tile and stone installation systems.
  • First, the web based-based LATICRETE Architectural Guidebook empowers design and specification professionals to create custom specifications based on industry standards for over 100 types of installations with just a few clicks of the mouse
  • Second, LATICRETE offers BIM-Compliant, Revit format details and objects which provide visual, specification and material references for design and construction teams. You can now generate specifications even faster, and with greater clarity and ease. Our integrated 2D and 3D model-based details allow you to quickly and easily reference, manipulate, and visualise detail components electronically, and in automated format
The LEED-ER In GREEN CERTIFIED PRODUCTS, CONTRIBUTING TO LEED PROJECTS LATICRETE provides tile and stone installation materials certified by the GREENGUARD Environmental Institute (GEI). Based on criteria used by the US Green Building Council’s LEED-CI program, the GREENGUARD certification provides you the proof and assurance that the specified LATICRETE Systems meet appropriate indoor air quality standards for VOCs including formaldehyde. Trust LATICRETE to provide a solution for your demanding project requirements. Trust LATICRETE to help you FAST-TRACK your project. Trust LATICRETE to offer the BEST warranties in the Industry. TRUST LATICRETE
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Selection of Appropriate Paint Strippers

STRIP AWAY

REMOVES COATS OF

  • Old Alkyd undercoat & Gloss paints
  • Pre 1970s Lead based coatings
  • Alkyd Varnishes
  • Interior Artex paints (vinyl based)
  • Vinyl Matt & Silk Emulsions
  • Some “sprayed” exterior coatings.

SAFE ON SURFACES OF

  • Softwood frames & doors
  • Plaster / Brick / Concrete
  • Glazed Ceramic Tiles, Glass & uPVC
  • Cast Iron & Steel
  • Stone & Slate

WILL NOT REMOVE

  • Acrylic paints & stabilising sol’ns
  • Polyurethane varnishes
  • Two-pack epoxy paints
  • Lime-wash / Snowcem
  • Heat applied enamels & coatings
  • Exterior paints with “Pliolite” resin
  • Powder / automotive coatings

AVOID STRUCTURES MADE OF

  • Hardwood timbers
  • Veneers, Laminates &, Compressed board
  • Resin – based plasters
  • Aluminium & its alloys
  • Gesso plaster
  • Marble

STRIP AWAY LV

REMOVES COATS OF

  • Water-based Acrylics
  • Cellulose / Chlorinated rubber
  • Polyurethane varnish & sealer
  • Most exterior acrylic masonry paints
  • French polish & Shellacs
  • Pliolite based exterior paints

SAFE ON SURFACES OF

  • All metals incl. brass, bronze & copper
  • Aluminium and its alloys
  • Hardwood timbers, oak & ash
  • Fibreglass & uPVC
  • Plaster / Brick / Stone / Concrete
  • Softwood timbers

WILL NOT REMOVE

  • Two-pack epoxy paints
  • Powder / automotive coatings
  • Heat applied coatings & enamels
  • Lime-wash / Snowcem
  • Old stabilizing solutions

AVOID STRUCTURES MADE OF

  • Gesso plaster
  • Veneers & Laminates *
  • compressed board *
* Note: STRIP AWAY LV may be used on these surfaces providing dwell time is controlled and limited (test first)
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Treatment & Prevention of Damp & Dry Rot

Rot is one of the major causes of timber decay in properties and will usually found be found where dampness from any source has been allowed to become established for a period of time. This creates the ideal conditions for wood rot spores to germinate and spread as a fungal infestation which progressively destroys the structural integrity of all types of timber.

DIAGNOSIS

The correct identification of dry rot is important owing to the extensive and elaborate measures necessary to control and eradicate it. The recognition of the various diagnostic features of the timber, mycelium, the strands and  fruiting body is important for a positive identification appraisal.

A) TIMBER

Timber is a cellular material comprising mainly of cellulose and lignin, which provides the timber with rigidity and strength. Dry rot breaks down the cellulose of the timber, leaving behind the lignin, which gives the timber a darker colour. This darkening is characteristic of brown rot. As the wood breaks down, it loses strength and weight which causes cracking and shrinkage to occur. The wood may also appear warped. The decayed timber splits into cuboidal pieces with deep cracks along and across the grain caused by the shrinkage.

B) MYCELIUM

Fungal growth is dependent on the development of the hyphae: Fine filaments which elongate and spread through and across the damp timber. As the hyphae grow, they form a larger mass. The mycelium, which can appear as a white, fluffy, cotton wool-like growth or silvery grey sheets. The mycelium can also be tinged with lemon-yellow and lilac patches. The skin or sheet will peel back like a mushroom cap in straight lines. A musty mushroom-like smell may be present especially when conditions promote activity.

C) STRANDS

White or grey strands, which conduct nutrients and water, are formed within the mycelium. These strands, which can be up to 8 mm thick, will allow the fungus to spread over and through inert materials and reach further timbers. This ability must be considered when inspecting a dry rot outbreak. The strands will become brittle on drying and will “snap” audibly. This brittleness will distinguish the strands from other similarly coloured wet rot stands.

D) THE FRUITING BODY (SPOROPHORE)

The fruiting body can be the first indication of dry rot, although its development usually follows advanced growth. Shaped like a fleshy pancake or bracket, the fruiting body has a centre section covered with wide pores or folds, orange or reddish-brown coloured from which spores are produced. These rusty red spores are released into the surrounding area and disperse on air currents as red dust settling on horizontal surfaces.

APPRAISAL

Where dry rot is present the inspection must be carried out carefully and methodically. Remove affected skirting boards and floorboards and examine the sub-floor area, checking for fungal growths and testing the joists by prodding with a screwdriver or similar implement to determine the depth and extent of the decay. Assess the sub-floor ventilation, checking for a musty mushroom-like smell which may indicate activity and debris, which may promote the spread of the fungus or the germination of the spores. Check the plasterwork adjacent to areas of decay by removing small pockets to determine the spread of strands behind the plaster. If necessary, remove random bricks to examine the cavity for any signs of the fungus.

Determine the cause and source of dampness and rectify to promote drying conditions, paying particular attention to rainwater, goods, bad pointing, flashings and bridged damp-proof courses. Where dry rot comes into contact with a party property, the owners or occupier must be notified and if possible an inspection carried out.

CONTROL

The principal aim in the control of dry rot is to identify and eliminate the source of moisture and dry the building as quickly as possible to reduce the moisture content in the timber to below 20%. This procedure may take a long time and although it forms the basis for eradicating the fungal infestation, secondary measures may be required to prevent further damage.

TREATMENT PROCEDURES

Cut out and remove all decayed timber up to 600mm beyond the visible limits of the fungal decay depending on site conditions and severity of the fungal growth. Remove all built-in timbers, e.g. wall plates, lintels, bonding timbers within the affected area and replace using steel or concrete.

Remove all timber debris from the sub-site area and any surface fungal growth, which may be present on exposed areas of masonry.

Rake out mortar joints in areas where masonry sterilisation is required and carry out a thorough surface treatment using a coarse spray of PALACE fungicidal irrigation fluid, applying two or three treatments. This treatment is essential to ensure all residual spores from the infected timber are eliminated to isolate an existing outbreak and prevent any future recurrence of dry rot by constructing a cordon sanitaire using a method of drilling and injecting irrigation fluid into masonry or brickwork to form a sterile barrier located as follows:

  1. Between an outbreak and timber in the immediate area which is not affected
  2. At the base of a wall with no DPC membrane established in infected wood beneath a solid floor
  3. To brickwork where fungal decay by dry rot has affected timbers or masonry in a party wall with adjacent property
  4. To isolate and protect built-in timbers which may be affected by are not readily removable.

Re-plastering of exposed brickwork should be carried out using PALACE Fungicidal Waterproofer. This is especially important in areas where a severe infection is evident or in a party wall situation where access is not available to both sides of the wall.

The replacement timbers should be pressure-impregnated and cut-ends retreated using PALACE Universal Wood Preservative timbers PALACE Timber-Treat Ecology. The ends should stand in the preservative for a minimum period of one hour to ensure penetration up the end grain. Residual sound timber in the area of the outbreak should be cleaned and treated using PALACE Universal Wood Preservative

To prevent any future recurrence of a fungal outbreak it is important that the property is well maintained to prevent any ingress of damp. Also, be sure all external protective measures are kept in good order

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Guide: Tiling On Floating Floors

DESIGN CONSIDERATIONS

All tile fixing should be carried out in accordance with BS 5385: WALL & FLOOR TILING Part 3 1989 – Code of practice for the design & installation of ceramic floor tiles and mosaics. Section 14.4 of this standard emphasises the need for timber substrates to be more than suitable for carrying the expected load and they be stiffened prior to tiling. Ceramic floor tiling should never be installed on floating timber floors subject to heavy static or dynamic loads.

This latter point emphasises the fact that a timber base alone may allow deflection, which is beyond the tolerance of the ceramic covering to be applied, therefore the need for rigid sheeting and screw-fixing is essential to ensure stability and rigidity.

Floating floors, by definition, are not fixed to the base substrate and so, before tiling a floating floor, it is essential to determine that its structural stability is sufficient to meet the requirements of BS 5385, part 3, section 14.4.

A typical floating floor lies on a concrete base and is characterised by a layer of rigid insulation topped with flooring grade plywood or chipboard (18 – 20mm deep). The insulation layer should be of sufficient density to provide firm support to the overlaid board. Expanded polystyrene is not considered to be a suitable underlayment for a floating floor which is to receive ceramic. To further ensure the rigidity of this structure, the timber board can also be constructed as a raft fixed onto timber battens (45mm x 45mm) with the insulating material laid between them.

SUBSTRATE STRUCTURE

To prevent excessive deflection, it is essential that the board is 18mm – 20mm thick and that the insulating material is sufficiently dense and rigid to support the expected load without risk of excessive compression or movement.

Joints between the sections of chipboard should be tongue-and-groove located and bonded with a waterproof wood adhesive. Any dead joints between adjacent boards must be fully supported as butt-jointed edges to prevent deflection between the two.

All timbers used in the construction of the floor must be moisture-stabilised to the conditions expected within the finished location. Expected moisture-stability should be further protected by the installation of an effective damp-proof membrane within the base structure and provide sufficient heat and ventilation to control humidity within the service environment.

Timber surfaces receiving tiles should be clean, dust-free and clear of any surface coatings likely to impede the adhesive from forming an effective bond to the surface. The use of Tiler’s Primer (SBR) is also advised on all worn or porous timbers and composite boards.

The base substrate must also be even, level, stable and with no localised depressions or elevations likely to cause uneven compression of the insulation layer.

Where the above precautions have failed to secure a stable surface, free from deflection and movement, it will be necessary to overlay the existing board with water-resistant plyboard to a minimum 18mm resistant thickness, laid with staggered joints. Also, battens to support the boards should be fixed to the base substrate at 300mm centres and then install the insulating layer and overlaying boards prior to tiling.

N.B. Do not proceed to fix the tiles if, after all preparatory measures have been taken, the floating floor still shows signs of deflection or movement likely to exceed the rigidity required by the ceramic tiles when subject to the anticipated loading.

TILE FIXING

Use PALACE Super-Flex two-part adhesive laid using a floor-grade notched trowel to achieve a solid adhesive bed of not more than 6mm thickness.

GROUTING

Use PALACE Flexi-Grout for joints from 3mm up to 20mm wide. In grout situations where heavy trafficking is likely to result in more movement, Flexi-Grout mixed with Palaflex additive (pre-diluted 1:1 grout (pre with water)) will provide even greater movement tolerance.

N.B. All polymer-modified grouts should be cleaned from tile surfaces within 1 hour of being applied as they can be extremely difficult to remove when set.

MOVEMENT JOINTS

It is essential to ensure that the full perimeter of all floating floors is sealed with a silicone sealant-based movement joint to a minimum of least 6mm width (in accordance with BS 5385: Part 3 – 1989, clause 19 to 23). This requires joints at all perimeters of the tiled area, coincidental with existing structural movement joints in the substrate and across large floor areas at 8 to 10m intervals.